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The upcoming Pack Expo 2026 in Chicago will spotlight how packaging firms are tackling the twin challenges of boosting production efficiency and cutting material use. Major players such as Tetra Pak, Shurtape and Greiner Packaging are bringing forward technologies aimed at processing optimization, lower virgin‑plastic consumption, and more streamlined packaging formats.
Key developments include Tetra Pak’s rollout of new formats like the Tetra Brik Aseptic Edge 48 oz, Tetra Classic Aseptic 20 mL and Tetra Reva, which promise convenience while reducing waste. Greiner emphasizes lightweight designs, optimized geometries and smarter plastic use as cost‑saving levers. Industry leaders cite the growing need for production‑ready 2D coding (GS1 Sunrise 2027) that maintains speed and readability with minimal operator effort.
Why it matters: Enhancing efficiency and material reduction lowers total cost of ownership, meets consumer demand for sustainable yet convenient packaging, and helps manufacturers extract more value from existing equipment and raw materials.
What to watch next: Adoption of GS1 Sunrise 2027 2D coding standards, the performance of Tetra Pak’s new aseptic formats in real‑world trials, and how quickly the industry embraces lightweight, plastic‑optimized designs to meet both cost and environmental targets. [[1]]